Abstract

Purpose Fault diagnosis methods based on blind source separation (BSS) for rolling element bearings are necessary tools to prevent any unexpected accidents. In the field application, the actual signal acquisition is usually hindered by certain restrictions, such as the limited number of signal channels. The purpose of this study is to fulfill the weakness of the existed BSS method. Design/methodology/approach To deal with this problem, this paper proposes a blind source extraction (BSE) method for bearing fault diagnosis based on empirical mode decomposition (EMD) and temporal correlation. First, a single-channel undetermined BSS problem is transformed into a determined BSS problem using the EMD algorithm. Then, the desired fault signal is extracted from selected intrinsic mode functions with a multi-shift correlation method. Findings Experimental results prove the extracted fault signal can be easily identified through the envelope spectrum. The application of the proposed method is validated using simulated signals and rolling element bearing signals of the train axle. Originality/value This paper proposes an underdetermined BSE method based on the EMD and the temporal correlation method for rolling element bearings. A simulated signal and two bearing fault signal from the train rolling element bearings show that the proposed method can well extract the bearing fault signal. Note that the proposed method can extract the periodic fault signal for bearing fault diagnosis. Thus, it should be helpful in the diagnosis of other rotating machinery, such as gears or blades.

Highlights

  • Rolling element bearings play an important role in industrial manufacturing and rotating machinery, such as gearboxes, train axles and turbines

  • This paper proposes an underdetermined blind source extraction (BSE) method based on the empirical mode decomposition (EMD) and the temporal correlation method for rolling element bearings

  • A simulated signal and two bearing fault signal from the train rolling element bearings show that the proposed method can well extract the bearing fault signal

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Summary

Introduction

Rolling element bearings play an important role in industrial manufacturing and rotating machinery, such as gearboxes, train axles and turbines. The underdetermined BSS problem can be converted into a transform domain as a problem of mixed matrix estimation, known as sparse component analysis (SCA). The desired signal sources are estimated through independent component analysis (ICA) (Li et al, 2013; Wang et al, 2014b). A large number of signals in engineering practice do not always satisfy all of the assumptions, especially the statistical independence assumption As both source signal and mixing matrix are unknown, the order of the independent components cannot be determined, which is known as permutation ambiguity (Hyvärinen et al, 2004). As only one or some desired signals are required for the fault diagnosis, the blind source extraction (BSE) is more suitable.

Blind source extraction
Selected IMFs based on the setting
Conclusion
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