Abstract

Security enhancement and cost reduction have become crucial goals for second-generation reusable launch vehicles (RLV). The thruster is an important actuator for an RLV, and its control normally requires a valve capable of high-frequency operation, which may lead to excessive wear or failure of the thruster valve. This paper aims at developing a thruster fault detection method that can deal with the thruster fault caused by the failure of the thruster valve and play an emergency role in the cases of hardware sensor failure. Firstly, the failure mechanism of the thruster was analyzed and modeled. Then, thruster fault detection was employed by introducing an angular velocity signal, using a blended filter, and determining an isolation threshold. In addition, to support the redundancy management of the thruster, an evaluation method of the nonlinear model-based numerical control prediction was proposed to evaluate whether the remaining fault-free thruster can track the attitude control response performance under the failure of the thruster valve. The simulation results showed that the method is stable and allowed for the effective detection of thruster faults and timely evaluation of recovery performance.

Highlights

  • The successful flight of Colombia in 1981, the first space shuttle of the United States, pioneered the partial reuse of a space launch vehicle [1]

  • The state of vehicle the vehicle the was was as follows: the Mach number initial state was 0, angle of attack (AoA) command was in example the example as follows: the Mach number a = 25, AoA initial state was 0°, AoA command α = 40◦, thrust generated by a single thruster Fi = 3.87 kN [12], distance from the moment vector to the was = 40°, thrust generated by a single thruster Fi = 3.87 kN [12], distance from the moment vector center of gravity Ld = 26.86 m, and moment of inertia Iv = 651,470 kg·m2

  • Due to the existence of approximate control signal noise in the system, the noise is control command, and the results suggest that class B and C faults can be part of the same group of not suppressed after the extended Kalman filter (EKF) based solution is employed

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Summary

Introduction

The successful flight of Colombia in 1981, the first space shuttle of the United States, pioneered the partial reuse of a space launch vehicle [1]. It had high launch costs and a long preparation period. Applying the learning experience from this shuttle mission [2], NASA implemented the second-generation reusable launch vehicle (RLV) research program. X-37B has been successfully launched several times, with the longest orbiting flight time of 718 days [3], demonstrating a breakthrough in RLV technology. As a new type of aerospace flight vehicle, the effects of system failure caused by various actuators, sensors, or system components are of more concern to researchers.

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