Abstract

BackgroundXylitol is a commercially important chemical with multiple applications in the food and pharmaceutical industries. According to the US Department of Energy, xylitol is one of the top twelve platform chemicals that can be produced from biomass. The chemical method for xylitol synthesis is however, expensive and energy intensive. In contrast, the biological route using microbial cell factories offers a potential cost-effective alternative process. The bioprocess occurs under ambient conditions and makes use of biocatalysts and biomass which can be sourced from renewable carbon originating from a variety of cheap waste feedstocks.ResultIn this study, biotransformation of xylose to xylitol was investigated using Yarrowia lipolytica, an oleaginous yeast which was firstly grown on a glycerol/glucose for screening of co-substrate, followed by media optimisation in shake flask, scale up in bioreactor and downstream processing of xylitol. A two-step medium optimization was employed using central composite design and artificial neural network coupled with genetic algorithm. The yeast amassed a concentration of 53.2 g/L xylitol using pure glycerol (PG) and xylose with a bioconversion yield of 0.97 g/g. Similar results were obtained when PG was substituted with crude glycerol (CG) from the biodiesel industry (titer: 50.5 g/L; yield: 0.92 g/g). Even when xylose from sugarcane bagasse hydrolysate was used as opposed to pure xylose, a xylitol yield of 0.54 g/g was achieved. Xylitol was successfully crystallized from PG/xylose and CG/xylose fermentation broths with a recovery of 39.5 and 35.3%, respectively.ConclusionTo the best of the author’s knowledge, this study demonstrates for the first time the potential of using Y. lipolytica as a microbial cell factory for xylitol synthesis from inexpensive feedstocks. The results obtained are competitive with other xylitol producing organisms.

Highlights

  • Xylitol is a commercially important chemical with multiple applications in the food and pharmaceuti‐ cal industries

  • To the best of the author’s knowledge, this study demonstrates for the first time the potential of using Y. lipolytica as a microbial cell factory for xylitol synthesis from inexpensive feedstocks

  • Shake flask screening of co‐substrates for growth of Yarrowia lipolytica and subsequent biotransformation of xylose to xylitol The biotransformation of xylose to xylitol using Y. lipolytica cell factory was evaluated under shake flask conditions

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Summary

Introduction

Xylitol is a commercially important chemical with multiple applications in the food and pharmaceuti‐ cal industries. It is not a preferred carbon source and its uptake is suppressed in the presence of glucose due to carbon catabolite repression [7]. These challenges make pentose sugar a lesser lucrative option as an exploitable carbon source. Like xylose/ LCB, crude glycerol (CG) is another waste product of interest as a carbon source for microbial conversion. CG is major by-product of many industrial processes, such as bioethanol, oleochemical, chemical and biodiesel. The surplus of biomass derived by-product streams like xylose and CG has emphasised the need to utilise them as carbon sources and avoid their disposal. It is necessary to develop sustainable processes to transform these streams into promising value-added products

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