Abstract

With an annual production of more than 400 million tons, paper is the main product of the largest biorefinery process industrially implemented. Enzymes have been used for pulp refining to dramatically reduce energy consumption. However, exact mechanisms related to the individual enzymes are hardly understood. Yet, this knowledge would be important to predict enzyme performance in industrial processes. Three commercial refining enzyme formulations showed different endoglucanase (1.25 nkat mg−1–13.7 nkat mg−1), β-glucosidase (0.57 nkat mg−1–1.34 nkat mg−1) and xylanase activities (1.78 nkat ml−1–62.1 nkat mg−1) on model substrates. Additionally, distinct amounts of reducing sugars from hardwood sulfate pulp were released. Endoglucases were purified from each formulation by using hydrophobic interaction and anion exchange chromatography and showed molecular weights from 20 to 55 kDa and specific activities ranging between 3.11 and 26.3 nkat mg−1 according to endoglucanase specific derivatized cellopentaose (CellG5). Refining trials of hardwood sulfate pulp were conducted using a PFI laboratory mill and fiber properties such as degree of refining or fiber length and properties of formed sheets like tensile index were monitored. Thereby, enzymes were dosed based on identical endoglucanase activity on CellG5. Enzyme formulations and purified endoglucanases led to an increase of the degree of refining of up to 47.9 [°SR] at 6000 PFI revolutions while the tensile index was improved by up to 76.0 Nm g−1. In summary, refining effects can be primarily attributed to endoglucanases indicating activity on CellG5 being a suitable parameter for enzyme dosing.

Highlights

  • More than 400 million tons of pulp are converted to paper and boards representing one or the largest biorefinery processes

  • All enzyme preparations showed endoglucanase activity which has been reported to play a major role in refining of pulps (Pere et al 1997)

  • CellG5 was reported to be highly specific for endoglucanase activity (McCleary et al 2014) when compared to CMC which can be cleaved by cellobiohydrolases or even xylanases (Gilkes et al 1997; Wang et al 2019)

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Summary

Introduction

More than 400 million tons of pulp are converted to paper and boards representing one or the largest biorefinery processes. During the paper making process, refining of pulps is a key process step to increase fiber–fiber bonding, tensile strength properties, homogeneity, air resistance and many other quality parameters important for the resulting paper. Refining of paper pulps involves mechanical action loosening the structure of cellulose fibers. Refining leads to internal and external fibrillation of cellulose fibers as hydrogen bonds are broken causing increased flexibility and fibrils are peeled off, respectively. The principal drawback of mechanical refining technologies is the high energy consumption, usually ranging from 150 to 500 kWh/ton paper and accounting for up to 30 to 50% of the total energy used for paper making Many studies have shown that different commercial formulations perform differently and effects are difficult to predict (HaskeCornelius et al 2020)

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