Bioprocessing of oxidized platinum group element (PGE) ores as pre-treatment for efficient chemical extraction of PGE

Abstract

Platinum-group elements (PGE) are relevant for many high technology applications, prompting the search for potential alternative resources and environmentally friendly processing technologies. The largest deposit of PGE worldwide is the Bushveld Complex in South Africa. The pristine sulfide-bearing ore is mined using conventional metallurgical methods, while the near-surface oxidized PGE ore is currently stockpiled. Economic extraction of PGE from these stockpiles using conventional technologies is not feasible to date. Hence, biohydrometallurgical approaches to recover valuable transition metals and liberate platinum-group minerals for subsequent chemical PGE extraction have been considered. The four stockpile samples taken from a heap of oxidized PGE ores from the Platreef formation showed a similar mineralogical composition with >90 wt% silicates and minor amounts of Fe-(oxy)/hydroxides, both associated with Ni, Mn and Cu. Platinum-group minerals were present as sperrylite (PtAs2), cooperite (PtS low Pd), native platinum and Pd‑bismuthotellurides and mostly associated with silicates. Stirred tank bioleaching under various conditions was proven to be most feasible for an oxidative process at moderately-high temperatures using a consortium of iron- and sulfur-oxidizing acidophiles dominated by Acidithiobacillus caldus and Sulfobacillus thermosulfidooxidans. Bioleaching achieved up to 86% total metal recovery (including Co, Cu, Mn and Ni) and led to a liberation of platinum-group minerals. The bioleach residues were subsequently chemically leached by a HNO3/NaCl and a cyanide leach, allowing for the enhanced extraction of up to 89% Pt and 96% Pd after bioleaching. Chemical and mineralogical analysis validated the potential of oxidative bioleaching as a promising processing option for a pre-treatment of oxidized PGE ore, allowing separate and efficient recovery of valuable base metals and enhancing the subsequent chemical PGE extraction.