Abstract

The resistance of ordinary potato digging shovels can increase dramatically when used in a clay soil because of the adhesion between the soil and shovel. In this paper, a new type of bionic potato digging shovel was designed to decrease adhesion. The bionic structural elements, i.e., scalelike units (S-U) were applied to the potato digging shovel with inspiration from pangolin scales. The discrete element method (DEM) considered cohesion was used to simulate the drag reduction performance in clayey soil conditions. An ordinary plane shovel (O-P-S) was used for comparison. Three indicators (total force, draft force and compressive force) were used to characterize the drag reduction performance. The effect of the design variables of the bionic structures (length [l] and height [h]) and the transversal and longitudinal arrangement spacing (S1 and S2) of the structures on the drag reduction performance were analyzed. The results showed that the drag reduction performance of the bionic shovels with suitable parameters was better than that of the O-P-S. The best bionic sample labeled as a bionic prototype had a 22.26% drag reduction rate during the soil bin test and a 14.19% drag reduction rate during the field test compared to the O-P-S.

Highlights

  • Potato is one of the major sources of nutrition for the global population

  • The substantial soil adhesion to the potato-digging shovel leads to a significant increase in drag resistance, which greatly increases the energy consumption of the tractor and reduces economic benefits to the farmers because of the clay in soil

  • Reducing the soil adhesion and drag during digging potatoes in clay soil is of great importance

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Summary

Introduction

Northeast China is the primary production region of potatoes in China. The soil in this area contains many clays, high organic matter and high water content, which are good for potato growth. The clay in soil increases the stickiness of soil and causes increased resistance when digging potatoes. The ordinary plane digging shovels are commonly used as potato harvesters in Northeast China. The substantial soil adhesion to the potato-digging shovel leads to a significant increase in drag resistance, which greatly increases the energy consumption of the tractor and reduces economic benefits to the farmers because of the clay in soil. Reducing the soil adhesion and drag during digging potatoes in clay soil is of great importance

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