Biomimetic Rotary Tillage Blade Design for Reduced Torque and Energy Requirement.

Abstract

A rotary cultivator is a primary cultivating machine in many countries. However, it is always challenged by high operating torque and power requirement. To address this issue, biomimetic rotary tillage blades were designed in this study for reduced torque and energy requirement based on the geometric characteristics (GC) of five fore claws of mole rats, including the contour curves of the five claw tips (GC-1) and the structural characteristics of the multiclaw combination (GC-2). Herein, the optimal blade was selected by considering three factors: (1) the ratio (r) of claw width to lateral spacing, (2) the inclined angle (θ) of the multiclaw combination, and (3) the rotary speed (n) through the soil bin tests. The results showed that the order of influence of factors on torque was n, r, and θ; the optimal combination of factors with the minimal torque was r = 1.25, θ = 60°, and n = 240 rpm. Furthermore, the torque of the optimal blade (BB-1) was studied by comparing with a conventional (CB) and a reported optimal biomimetic blade (BB-2) in the soil bin at the rotary speed from 160 to 320 rpm. Results showed that BB-1 and BB-2 averagely reduced the torque by 13.99% and 3.74% compared with CB, respectively. The field experiment results also showed the excellent soil-cutting performance of BB-1 whose average torques were largely reduced by 17.00%, 16.88%, and 21.80% compared with CB at different rotary speeds, forward velocities, and tillage depths, respectively. It was found that the geometric structure of the five claws of mole rats could not only enhance the penetrating and sliding cutting performance of the cutting edge of BB-1 but also diminish the soil failure wedge for minimizing soil shear resistance of BB-1. Therefore, the GC of five fore claws of mole rats could inspire the development of efficient tillage or digging tools for reducing soil resistance and energy consumption.