Biomimetic micro-textures, mechanical behaviors and intermittent turning performance of textured Al2O3/TiC micro-composite and micro-nano-composite ceramics

Abstract

Abstract This work was conducted to investigate biomimetic micro-textures, mechanical behaviors and intermittent turning performance of textured Al2O3/TiC micro-composite and micro-nano-composite ceramics. Chip characteristics and the geometry features of the structures on the cuticle of Procambarus clarkia were considered in the preparation of the laser-induced biomimetic micro-textures on the composite ceramic surfaces. Characteristics of the biomimetic micro-textures were revealed in terms of geometry, morphology and chemical composition. The connection between the thermal stress resulting from laser pulse and the fractal dimension of the micro-crack on the micro-textures was analyzed and identified. The correlation between the mechanical behaviors (damage and fracture toughness) of the textured composite ceramics and the fractal dimension of the micro-crack was fitted and revealed quantitatively. The performance of the textured composite ceramic tools was pre-evaluated by means of a proposed indicator. Damage, fracture toughness and tool stress were incorporated in the indicator. The indicator and the experimental tool wear were compared for validating the effectiveness of the proposed indicator. It was found that the micro-composite ceramic exhibited greater sensitivity to laser than the micro-nano-composite ceramic did. The damage of the textured micro-composite ceramic was larger than that of the textured micro-nano-composite ceramic when the same laser parameters were utilized in the micro-texture preparation. On the contrary, the fracture toughness of the textured micro-composite ceramic was found to be smaller. There was a negative correlation between the damage of the textured composite ceramic and the fractal dimension of the micro-crack. Conversely, there was a positive correlation between the fracture toughness and the fractal dimension. The performance of the textured micro-nano-composite ceramic tool was better than that of the textured micro-composite ceramic tool. The proposed indicator can be used to predict the combination of laser parameters that resulted in the optimum performance of the textured composite ceramic tool.