Abstract

The objective of the present study is two-fold. First, the elucidation of the biomechanics of penetrating trauma as a result of guardrail intruding into the occupant compartment. Second, the evaluation of the biomechanical efficacy of hybrid tension-compression guardrails to better protect occupants. The nine fatally guardrail penetrating crashes occurred between 2016 and 2019 were analyzed to study the mechanism of injuries. Four car-to-guardrail crash tests were conducted using a hybrid guardrail that integrated the commonly used W-beam with a new design of tension-based end terminal. The test included the impact of a bogey-type platform, small sedan vehicles, and a pick-up truck at highway speeds onto the guardrail. The impact orientation was varied to simulate the frontal and oblique corner crashes with a speed ranging from 90 to 111 kph. The real-world studies showed that the fatal injuries were due to impaling guardrail regardless of vehicular speed and size. The occupants not in the trajectory of the guardrail in the same vehicle sustained minor injuries despite experiencing a similar energy level. In these cases, the crash severity was survivable without the guardrail penetration. The mean pre-impact speed, change in speed, and vehicular acceleration was 117 kph, 20 kph, and 97 m/sec2, respectively. The hybrid guardrail system deflected the vehicle without any penetration into the occupant compartment. The mean peak accelerations in crash tests were below injurious threshold levels. The present research shows that the hybrid guardrail system not only eliminated the intrusion into occupant survival space but also deflected the vehicle.

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