Bioleaching of chalcopyrite using native Acidithiobacillus ferrooxidans isolated in a mining area in Kitwe Zambia

Abstract

This study aimed to assess the influence of the physical-chemical factors (particle size, shake flask speed, starting pH, and pulp density) in bioleaching of Zambian chalcopyrite using a novel native isolated Acidithiobacillus ferrooxidans strain DJN1 2021 from samples collected within mining area at Copper Nkana slag dump also known as the Black Mountain in Kitwe, Copperbelt Province in Zambia. The bacterium isolation was done using the modified 9 K selective media and was identified as A. ferrooxidans by using conventional procedures and 16S rRNA gene sequencing. The resulting sequences were analyzed by trimming and generating consensus sequences using Bio-edit software. Blasting results produced a significant alignment of 99.6% similarity with the corresponding sequences of A. ferrooxidans in GenBank. The phylogenetic analysis entails that the isolated strain was identified as A. ferrooxidans and named A. ferrooxidans strain DJN1 2021 with accession number MZ713091. Bioleaching of chalcopyrite (CuFeS2) by A. ferrooxidans (DJN1 2021) was conducted in shake flasks (100 ml) with a 9 K medium. The experiments were tested to optimize the initial pH, particle size, pulp density, and shake flask speed in the recovery of copper from its ore. The results revealed that all of the factors significantly influence the bioleaching process. When the initial pH was 1.8, copper was extracted at the rate of 30.6% within 30 bioleaching days. This was the maximum dissolution observed. The effect of revolution speed in the three different shake flask speeds (i.e. 50 rpm, 90 rpm, and 150 rpm) showed a significant difference in the rate of copper dissolution. A marked difference was observed between shake flask speeds of 50 rpm and 90 rpm with dissolutions of 29.4% and 30.0% respectively. In experiments to look into the effect of particle size, two size fractions were subjected to bioleaching on a shake flask, i.e. (<45 and 45-<63) µm. Results showed that the (45-<63) µm size fraction gave the highest copper extraction of 29.2%. A pulp density of 6% produced the highest extraction of 32.6%. These findings reveal that this novel native A. ferrooxidans strain DJN1 2021 has the potential to bioleaching of copper from chalcopyrite upon optimization in a bioreactor.