Biogas upgrading by intensified methanation (SESaR): Reaction plus water adsorption - desorption cycles with Ni-Fe/Al2O3 catalyst and LTA 5A zeolite

Abstract

This work is conducted within the framework of the Power to Gas (PtG) technologies, focusing on the topic of “biogas upgrading”. The objective is to enhance the CH4 content of biogas streams by utilizing the CO2 present in these streams through the Sabatier reaction, thereby producing a renewable alternative to natural (fossil) gas. Referred to as “SESaR”(Sorption Enhanced Sabatier Reaction), this process employs a catalytic fixed-bed reactor, featuring selective water adsorption using LTA 5A zeolites, as an innovative approach to traditional methanation reactors. The catalyst used comprises Ni-Fe (7.5:2.5 wt/wt) as the active metallic phase supported on γ-Al2O3. Experimental work has been divided in two sets of trials. The first set focuses on the hydrogenation of CO2 as single reactant (H2 also supplied in the inlet with 4:1 = H2:CO2 molar ratio). The second set of experiments was carried out with a synthetic gas mixture representative of a sweetened biogas stream (molar ratio CH4:CO2 = 7:3). Maximum intensification behavior for CO2 conversion was found at 350 °C, also showing that CH4 presence in the inlet gas has negligible influence on the conversion of CO2. Selectivity to CO is minimized at temperatures exceeding 300 °C and remains constant after three consecutive cycles of methanation, water adsorption, and desorption. The Fe-Ni catalyst has demonstrated sustained performance throughout the experimental cycles, exhibiting no significant loss of activity.