Abstract
The objective of this study is to improve the understanding of copper sulfides dissolution and to use this knowledge for optimization of process parameters for commercial application of electrochemical bioleaching of chalcopyrite concentrates in stirred bioreactors. From the results of this study, the importance of the oxidation reduction potential (ORP) on the catalytic interaction between chalcopyrite and pyrite can be pointed out as the main parameters for successful bioprocessing of chalcopyrite concentrates. Under these conditions, the optimization of the average particle size of feed (D80) and adjusting the ORP in the range between 400-450 mV are important criteria for increasing the electrochemical bioleaching rate of chalcopyrite concentrates. It seems that the main reason for the increased copper recovery could be the control and prevention of chalcopyrite passivation resulting from improved galvanic interaction between copper sulfide minerals, here especially chalcopyrite and pyrite in the selected ORP range and the right particle size distribution of feed. At optimum conditions, the copper extraction from chalcopyrite flotation concentrate during 7 days of continuous electrochemical bioleaching operations in stirred tanks was about 95%, which should be high enough to justify the process economically.
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