Biodrying process: A sustainable technology for treatment of municipal solid waste with high moisture content

Abstract

Municipal solid waste with high moisture content is the major hindrance in the field of waste to energy conversion technologies and here comes the importance of biodrying process. Biodrying is a convective evaporation process, which utilizes the biological heat developed from the aerobic reactions of organic components. The numerous end use possibilities of the output are making the biodrying process versatile, which is possible by achieving the required moisture reduction, volume reduction and bulk density enhancement through the effective utilization of biological heat. In the present case study the detailed research and development of an innovative biodrying reactor has been carried out for the treatment of mixed municipal solid waste with high moisture content. A pilot scale biodrying reactor of capacity 565cm3 was designed and set up in the laboratory. The reactor dimensions consisted of an acrylic chamber of 60cm diameter and 200cm height, and it was enveloped by an insulation chamber. The insulation chamber was provided to minimise the heat losses through the side walls of the reactor. It simulates the actual condition in scaling up of the reactor, since in bigger scale reactors the heat losses through side walls will be negligible while comparing the volume to surface area ratio. The mixed municipal solid waste with initial moisture content of 61.25% was synthetically prepared in the laboratory and the reactor was fed with 109kg of this substrate. Aerobic conditions were ensured inside the reactor chamber by providing the air at a constant rate of 40 litre per minute, and the direction of air flow was from the specially designed bottom air chamber to the reactor matrix top. The self heating inside reactor matrix was assumed in the range of 50–60°C during the design stage. Innovative biodrying reactor was found to be efficiently working with the temperature inside the reactor matrix rising to a peak value of 59°C by the fourth day of experiment (the peak observed at a height of 60cm from the air supply). The process analyses results were promising with a reduction of 56.5% of volume, and an increase of 52% of bulk density of the substrate at the end of 33days of biodrying. Also the weight of mixed MSW substrate has been reduced by 33.94% in 20days of reaction and the average moisture reduction of the matrix was 20.81% (reduced from the initial value of 61.25% to final value of 48.5%). The moisture reduction would have been higher, if the condensation of evaporated water at the reactor matrix has been avoided. The non-homogeneous moisture reduction along the height of the reactor is evident and this needs further innovation. The leachate production has been completely eliminated in the innovative biodrying reactor and that is a major achievement in the field of municipal solid waste management technology.