Abstract

Biodegradable PLA/PBSA multinanolayer nanocomposites were obtained from semi-crystalline poly(butylene succinate-co-butylene adipate) (PBSA) nanolayers filled with nanoclays and confined against amorphous poly(lactic acid) (PLA) nanolayers in a continuous manner by applying an innovative coextrusion technology. The cloisite 30B (C30B) filler incorporation in nanolayers was considered to be an improvement of barrier properties of the multilayer films additional to the confinement effect resulting to forced assembly during the multilayer coextrusion process. 2049-layer films of ~300 µm thick were processed containing loaded PBSA nanolayers of ~200 nm, which presented certain homogeneity and were mostly continuous for the 80/20 wt% PLA/PBSA composition. The nanocomposite PBSA films (monolayer) were also processed for comparison. The presence of exfoliated and intercalated clay structure and some aggregates were observed within the PBSA nanolayers depending on the C30B content. A greater reduction of macromolecular chain segment mobility was measured due to combined effects of confinement effect and clays constraints. The absence of both polymer and clays interdiffusions was highlighted since the PLA glass transition was unchanged. Besides, a larger increase in local chain rigidification was evidenced through RAF values due to geometrical constraints initiated by close nanoclay contact without changing the crystallinity of PBSA. Tortuosity effects into the filled PBSA layers adding to confinement effects induced by PLA layers have caused a significant improvement of water barrier properties through a reduction of water permeability, water vapor solubility and water vapor diffusivity. The obtaining barrier properties were successfully correlated to microstructure, thermal properties and mobility of PBSA amorphous phase.

Highlights

  • Over the past thirty years, numerous works have been carried out in the field of polymer materials with the aim of reducing permeability as much as possible and approaching properties of other materials like glass or metal

  • The confinement of PLLA by PC and PS amorphous polymer layers have been performed by means of the multilayer coextrusion process [15], and the authors have highlighted the impact on the oxygen barrier properties of the rigid amorphous fraction (RAF) generated by postannealing of the multilayer films

  • For a multilayer film composed of alternating layers of LDPE and LDPE-g-MA filled with 5 wt% of montmorillonite C20A [22], a reduction of the oxygen permeability coefficient from 0.84 to 0.14 Barrer was obtained after an annealing step leading to an orientation of clay particles in the plane of the layers

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Summary

Introduction

Over the past thirty years, numerous works have been carried out in the field of polymer materials with the aim of reducing permeability as much as possible and approaching properties of other materials like glass or metal. Concerning the water barrier properties for multilayer films, nowadays, only few works refer to this and the water barrier improvement was mainly obtained afterheat treatment or after a biaxial drawing [16] utilized to promote polymer crystallization. Very few works have taken advantage from the multinanolayer process in order to disperse and/or orientate fillers (microtalc [19], phosphate glass [20], carbon black [21], montmorillonite [22], carbon nanotubes [23], graphene [24,25]) in the aim to improve mechanical and/or barrier properties. Concerning gas barrier properties, a decrease of around 30% for the oxygen permeability coefficient has been measured with the multilayer film of PP-g-MA containing phosphate glass fillers [20] (around 20 times after bi-drawing treatment, which allows us to lengthen the fillers, changing from a spherical to a lamellar form). For a multilayer film composed of alternating layers of LDPE and LDPE-g-MA filled with 5 wt% of montmorillonite C20A [22], a reduction of the oxygen permeability coefficient from 0.84 to 0.14 Barrer was obtained after an annealing step leading to an orientation of clay particles in the plane of the layers

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