Abstract
Pyrogenic carbon capture and storage (PyCCS) based on biochar is considered a negative emission technology (NET) aimed at mitigating climate change, with the potential to reduce CO2 by 0.3–2 gigaton/yr at the cost of $30–120/ton-CO2. The annual biochar production needs a substantial scaling up of the current production rates (i.e., >150 million tons by 2050) to meet the above demand. However, current biochar production predominantly relies on a small-scale operation, which generally leads to high operational costs and limited control of the biochar properties. This work presents the operation of a state-of-the-art 1 ton/d pilot-scale Flexible Counter Flow Multi-Baffle (F-COMB) pyrolyzer designed for continuous biochar production, which is a prototype reactor for the scale-up. The F-COMB utilizes counter-flow and vortex mixing in a multi-baffle column structure to enable efficient contact of feedstock with hot gas. It boasts high energy efficiency and economic feasibility through a short residence time, reduced gas flow rate, and simple structure. It produces wood pellet biochar with accurate control of the reaction conditions such as temperature, retention time, hot gas flow rate, and feedstock loading. Moreover, continuous biochar production is done successfully with three flexible baffles configuration, demonstrating the significant potential for the scale-up.
Published Version
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