Abstract

AbstractThe on‐line monitoring of batch processes based on principal component analysis (PCA) has been widely studied. Nonetheless, researchers have not paid so much attention to the on‐line application of partial least squares (PLS). In this paper, the influence of several issues in the predictive power of a PLS model for the on‐line estimation of key variables in a batch process is studied. Some of the conclusions can help to better understand the capabilities of the proposals presented for on‐line PCA‐based monitoring. Issues like the convenience of batch‐wise or variable‐wise unfolding, the method for the imputation of future measurements and the use of several sub‐models are addressed. This is the first time that the adaptive hierarchical (or multi‐block) approach is extended to the PLS modelling. Also, the formulation of the so‐called trimmed scores regression (TSR), a powerful imputation method defined for PCA, is extended for its application with PLS modelling. Data from two processes, one simulated and one real, are used to illustrate the results. Copyright © 2008 John Wiley & Sons, Ltd.

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