Abstract

Polyhydroxyalkanoates (PHAs) are ubiquitous prokaryotic storage compounds of carbon and energy, acting as sinks for reducing power during periods of surplus of carbon source relative to other nutrients. With close to 150 different hydroxyalkanoate monomers identified, the structure and properties of these polyesters can be adjusted to serve applications ranging from food packaging to biomedical uses. Despite its versatility and the intensive research in the area over the last three decades, the market share of PHAs is still low. While considerable rich literature has accumulated concerning biochemical, physiological, and genetic aspects of PHAs intracellular accumulation, the costs of substrates and processing costs, including the extraction of the polymer accumulated in intracellular granules, still hampers a more widespread use of this family of polymers. This review presents a comprehensive survey and critical analysis of the process engineering and metabolic engineering strategies reported in literature aimed at the production of chiral (R)-hydroxycarboxylic acids (RHAs), either from the accumulated polymer or by bypassing the accumulation of PHAs using metabolically engineered bacteria, and the strategies developed to recover the accumulated polymer without using conventional downstream separations processes. Each of these topics, that have received less attention compared to PHAs accumulation, could potentially improve the economy of PHAs production and use. (R)-hydroxycarboxylic acids can be used as chiral precursors, thanks to its easily modifiable functional groups, and can be either produced de-novo or be obtained from recycled PHA products. On the other hand, efficient mechanisms of PHAs release from bacterial cells, including controlled cell lysis and PHA excretion, could reduce downstream costs and simplify the polymer recovery process.

Highlights

  • Synthetic plastics produced from petroleum-derived monomers, such as ethylene, propylene, styrene, and polyethylene terephthalate, are non-biodegradable polymers that undergo slow fragmentation to micron-size particles (Kubowicz and Booth, 2017)

  • Mutants of native PHA producers The exploration of alternative pathways for the production of R3HAs emerges from the recognition of two characteristics found in native PHA producers: (i) depolymerization products can be metabolized, for example, R3HBA is converted to acetoacetate by the 3-hydroxybutyrate dehydrogenase (HBD) enzyme (Tokiwa and Ugwu, 2007) and (ii) producing 3-hydroxyalkanoic acids (3HAs) is a two-stage process where PHA is accumulated and depolymerized in a subsequent step that often requires a change in media or process conditions

  • As outlined in this review, after 20 years of the discovery of the in-vivo hydrolysis of PHB accumulated in Azohydromonas lata, and even though this system remains as the one showing the highest titer of (R)-3-hydroxybutyrate, a large body of knowledge have been accumulated regarding the production of other, potentially more industrially useful, 3hydroxyalkanoic acids from diverse substrates including fatty acids and sugars derived from lignocellulosic materials

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Summary

Introduction

Synthetic plastics produced from petroleum-derived monomers, such as ethylene, propylene, styrene, and polyethylene terephthalate, are non-biodegradable polymers that undergo slow fragmentation to micron-size particles (Kubowicz and Booth, 2017). In-vivo depolymerization of accumulated PHAs to R3HAs has been reported to occur with high yields in Azohydromonas lata (Lee et al, 1999) and Pseudomonas putida GPo1 (Ren et al, 2005).

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