Abstract
Abstract: This technical paper explains an approach of solving problems related to bearing failures in steel industry by working beyond catalogue calculation using conventional as well as speciality software. Bearing manufacturing companies usually publish a detailed method of L10 life calculation in their catalogue based on international standards as well their own. Whereas they conduct more detailed system level calculations using their own advanced software. But those advance calculation are not easily available to engineers working on design from scratch or solving problem of industrial equipment in-house. So called catalogue method of bearing analysis are mostly done for bearings in isolation without considering the effect of surrounding parts as a system. This paper elaborates a couple of examples of calculation beyond catalogue life of bearing using a commercially available software such as KISSOFT by overcoming some of the constraints in catalogue approach and extends engineers’ capability to carry out more realistic analysis of bearing failures and devise a solution with better predictability of success. In this paper two examples one from general steel plant applications and another from gearbox, have been explained to guide design, application and maintenance engineers across industrial domain to critically think beyond hand calculation and bring in more systematic and prediction based approach for bearing related problems
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