Abstract

The paper discusses the computational and experimental approach for determination of the PM gears service life concerning bending fatigue in a gear tooth root. A proposed computational model is based on the stress-life approach where the stress field in a gear tooth root is determined numerically using FEM. The experimental procedure was done on a custom made back-to-back gear testing rig. The comparison between computational and experimental results has shown that the proposed computational approach is appropriate calculation method for service life estimation of sintered gears regarding tooth root strength. Namely, it was shown that in the case of proper heat treatment of tested gears, the tooth breakage occurred inside the interval with 95 % probability of failure, which has been determined using proposed computational model.

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