Abstract

A novel graded porous lattice core sandwich structure is presented to achieve a balance between lightweight and high mechanical performance for materials. An analytical model is proposed to investigate the bending responses of graded porous lattice core sandwich structures by utilizing the homogenization and dehomogenization method. A comprehensive parametric investigation on the mechanical behaviors of the graded lattice sandwich structures is conducted in order to design and optimize these materials. The precise control of porosity is implemented utilizing 3D printing techniques in this study. The theoretical results are validated by the experiments using 3D printed samples. It is found that mechanical properties can be improved through optimization of pore gradient distribution in the lattice core while maintaining a light weight of the sandwich structures. These findings offer valuable insights for designing tailored sandwich structures that are suitable for a diverse range of engineering applications.

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