Bench-scale testing of on-line control of column flotation using a novel analyzer. Revised final report, [October 1992--October 1993]: Volume 1

Abstract

The main advantage of the project is that it allowed PTI to gain knowledge and experience about the proper approach, methods and hardware required to properly optimize and control column flotation performance. Many operational problems were incurred during the project, some of that PTI was able to solve during the project and other that must be overcome as the technology is further developed and commercialized. The key operating problems experienced with the KEN-FLOTE{sup TM} Column that must be further researched and overcome include: (1)The low concentrate solids content which limited the throughput capacity of the column, due to high froth washing requirements. The low concentrate solids content also lead to difficulty obtaining accurate On-Line Monitor measurements, due to the poor measurement sensitivity obtained with low solids content samples (particularly less than 5.0 wt %). (2) The higher-than-anticipated reagent dosages that undoubtedly contributed to the low solids content listed above, and also caused foaming problems within PTI`s On-Line Monitor. A defoaming reagent addition (Nalco 7810) was required to provide consistent sample size and reproducible On-Line Monitor counts for the concentrate samples collected within the circuit. PTI and UK`s CAER staff will continue to research alternative column design, particularly alternative air bubble generation and air distribution systems, to try to maximize column concentrate solids content while reducing reagent dosage requirements. In addition to the KEN-FLOTE{sup TM} Column operation there were also a number of hardware problems with PTI`s On-Line Quality Monitor that must be remedied for future commercial installations.