Bench-scale fuel fire test for materials of rechargeable energy storage system housings

Abstract

The fire behaviour of electric vehicles (EVs) differs from that of vehicles with combustion engines. Especially the rechargeable energy storage system (REESS) requires special fire protection measures. The fire behaviour of materials for REESS housings plays an important role in the fire resistance of such systems. Full-scale fire resistance tests like gasoline pool fire tests on complete REESS according to the UNECE-R100-8E standard are mandatory for EVs. However, these tests are not applicable for materials used for REESS housings in the material and process development state, due to the high material demand and production costs of the REESS. Standard tests like the limiting oxygen index test, UL94-V test or cone calorimeter test are insufficient to analyse the fire behaviour of thermoplastic and thermoset materials in a gasoline pool fire. This paper describes a bench-scale fuel fire test including several test criteria to evaluate materials for REESS housings on a laboratory scale. This bench-scale fire test is demonstrated on two case studies: fibre-reinforced thermoset plates and thermoplastic sandwich structures.