Abstract

Friction tests were conducted on self-matched pairs of medium-carbon steel using a pin-disk tribometer in an ambient laboratory environment with and without wear-debris removal, in order to clarify the influence of wear debris on the tribological properties of steels that were exposed to magnetic fields. The wear debris and worn surface were observed and analyzed. In the case that the wear debris was removed, the vast majority of wear debris was large, scarce oxidation, and no agglomeration, the grooves of various shapes and discontinuities, and no oxide layer were formed on the worn surface, severe wear occurred throughout the friction process. When the wear debris was not removed, the wear debris became fine, agglomeration and oxidation, a debris layer was formed on the worn surface, and the wear mode transitioned from severe to mild occurred during friction process. The results reveal that the re-entering of wear debris into the friction area is essential for the formation of a wear-debris layer and that an anti-wear effect can be achieved via the wear-debris layer formed on the worn surface during the friction process with a magnetic field.

Highlights

  • Some constitutive components in mechanical and electronic equipment operate in the presence of magnetic fields with the development and application of electromagnetic technologies [1]

  • This indicates that magnetization of the wear debris occurred

  • Based on the experimental results that were obtained in this study, the behavior and of the behavior and effect of wear debris, direct contact was dominant and adhesive wear occurred characteristics of wear debris in the friction area have an influence on the tribological properties of when the removal device (RD) was used

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Summary

Introduction

Some constitutive components in mechanical and electronic equipment (e.g., electromagnetic brake, linear motors, and power motors, etc.) operate in the presence of magnetic fields with the development and application of electromagnetic technologies [1]. In order to make better use of the magnetic field during friction, the tribological mechanism of metal materials that are exposed to magnetic fields has been studied. In comparison with the traditional friction without magnetic field, the effect of oxidation on the tribological properties of materials exposed to magnetic field is more significant [10,11,12,13]. In studies on the oxidation mechanism during friction, wear debris is unavoidable [17,18,19,20]. It plays an important role in dictating tribological properties during friction under the action of a magnetic field

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