Abstract

Different types of metal-bearing wastes, such as WEEE (Waste Electrical and Electronic Equipment), are important urban minerals in modern society, and the efficient recycling and reuse of their metal values is of key interest. Pyrometallurgical copper smelting is one of the most prominent ways of treating WEEE, however, more accurate experimental data is needed regarding the behavior of different elements during each process stage. This article investigates the behavior of tin and antimony, both commonly present as trace elements in electrical and electronic waste, in secondary (i.e., sulfur-free) copper smelting conditions. The experiments were conducted in oxygen partial pressure range of 10−10–10−5 atm, covering the different process steps in copper smelting. The basis of the equilibrium system was metallic copper–iron silicate slag, with the addition of alumina and potassium oxide to account for the presence of these compounds in the actual industrial process. The results showed that the distribution coefficients of both trace metals, LCu/slag = [wt % Me]copper/(wt % Me)slag, increased significantly as a function of decreasing oxygen pressure, and the addition of basic potassium oxide also had an increasing effect on the distribution coefficient. A brief comparison between EPMA and LA-ICP-MS (electron probe microanalysis and laser ablation–inductively coupled plasma–mass spectrometry), the two in situ analytical techniques used, was also presented and discussed.

Highlights

  • Pyrometallurgical copper smelting is one of the most efficient and widely used ways of treatingWaste Electrical and Electronic Equipment (WEEE) and recovering the valuable metals within.This processing method can be further divided into several routes: in primary copper smelters, ways of treatingWaste Electrical and Electronic Equipment (WEEE) is typically added to Peirce-Smith or Kaldo/TSL-type converters

  • The present study focuses on the different stages of the latter process and illustrates experimental observations on how tin and antimony as trace elements behave in black copper smelting conditions with alumina and potassium oxide containing slags

  • A backscattered electron (BSE) micrograph of sample V15 equilibrated-quenched samples consisted of three phases; liquid slag, solid iron-alumina is shown

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Summary

Introduction

Waste Electrical and Electronic Equipment (WEEE) and recovering the valuable metals within. This processing method can be further divided into several routes: in primary copper smelters, WEEE is typically added to Peirce-Smith or Kaldo/TSL-type converters. Secondary copper smelters are more attractive, since they can be reasonably located closer to the WEEE collection network and operate economically with a smaller throughput compared to primary smelters [1]. The proximity to urban areas means that special attention must be paid to the handling of toxic emissions, such as dioxins and furans, potentially generated by WEEE-based secondary copper smelting [2,3]. With proper design and control of the entire smelting operation and especially the off-gas train, these emissions can be efficiently eliminated [3,4]

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