Abstract

In this work, a hybrid procedure for bearing fault identification using a machine learning and adaptive cascade observer is explained. To design an adaptive cascade observer, the normal signal approximation is the first step. Therefore, the fuzzy orthonormal regressive (FOR) technique was developed to approximate the acoustic emission (AE) and vibration (non-stationary and nonlinear) bearing signals in normal conditions. After approximating the normal signal of bearing using the FOR technique, the adaptive cascade observer is modeled in four steps. First, the linear observation technique using a FOR proportional-integral (PI) observer (FOR-PIO) is developed. In the second step, to increase the power of uncertaintie rejection (robustness) of the FOR-PIO, the structure procedure is used serially. Next, the fuzzy like observer is selected to increase the accuracy of FOR structure PI observer (FOR-SPIO). Moreover, the adaptive technique is used to develop the reliability of the cascade (fuzzy-structure PI) observer. Additionally to fault identification, the machine-learning algorithm using a support vector machine (SVM) is recommended. The effectiveness of the adaptive cascade observer with the SVM fault identifier was validated by a vibration and AE datasets. Based on the results, the average vibration and AE fault diagnosis using the adaptive cascade observer with the SVM fault identifier are 97.8% and 97.65%, respectively.

Highlights

  • Most countries are currently facing energy-related challenges

  • The Case Western Reserve University (CWRU) vibration signal is used to test the power of single-type fault classification and Ulsan Industrial Artificial Intelligence (UIAI)-Lab acoustic emission signal is selected to test the power of multi-type fault identification in crack-variant and load-variant conditions

  • Stability, and robustness, we investigated the fault identification capabilities of the support vector machine (SVM) + fuzzy orthonormal regressive (FOR)-ACO, the SVM + FOR-SPIO, and the SVM + FOR proportional-integral (PI) observer (FOR-PIO) on the vibration load-variant datasets provided by CWRU when the cracks remain fixed

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Summary

Introduction

Most countries are currently facing energy-related challenges. Generally, fossil fuels are a major source of energy in most countries. The main issues of these techniques are robustness and reliability To address these issues, two different scenarios have been defined by researchers: nonlinear-based observers that have the challenge of complexities and hybrid approaches. To address the issues of complexity of implementation for sliding mode and feedback linearization observers, the PI observer was developed Implementing this technique is simple, but the main drawbacks of this technique are estimation accuracy and resistance, especially when the signal is non-stationary. The ARX-Laguerre procedure does not provide a favorable result when dealing with the complex, non-stationary, and nonlinear faults that occur in rotating machinery In this work, this issue is addressed by proposing a fuzzy orthonormal regressive technique. After approximating the normal signal function using a fuzzy orthonormal regressive method and estimating the signals using an adaptive cascade observer, the residual signals are generated and faults can be classified.

Bearing
Experimental
Adaptive
Adaptive Cascade Observer for Signal Estimation
Fault Detection and Classification Using SVM
Experimental Results
CWRU Dataset
Vibration Crack-Variant CWRU Dataset
Vibration Load-Variant CWRU Dataset
Acoustic Emission Crack-Variant UIAI-Lab Dataset
Acoustic Emission Load-Variant UIAI-Lab Datasets
Conclusions
Full Text
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