Bearing Fault Diagnosis Using a Grad-CAM-Based Convolutional Neuro-Fuzzy Network

Abstract

When a machine tool is used for a long time, its bearing experiences wear and failure due to heat and vibration, resulting in damage to the machine tool. In order to make the machine tool stable for processing, this paper proposes a smart bearing diagnosis system (SBDS), which uses a gradient-weighted class activation mapping (Grad-CAM)-based convolutional neuro-fuzzy network (GC-CNFN) to detect the bearing status of the machine tool. The developed GC-CNFN is composed of a convolutional layer and neuro-fuzzy network. The convolutional layer can automatically extract vibration signal features, which are then classified using the neuro-fuzzy network. Moreover, Grad-CAM is used to analyze the attention of the diagnosis model. To verify the performance of bearing fault classification, the 1D CNN (ODCNN) and improved 1D LeNet-5 (I1DLeNet) were adopted to compare with the proposed GC-CNFN. Experimental results showed that the proposed GC-CNFN required fewer parameters (20K), had a shorter average calculation time (117.7 s), and had a higher prediction accuracy (99.88%) in bearing fault classification. The proposed SBDS can not only accurately classify bearing faults, but also help users understand the current status of the machine tool.