Abstract

Reasonable process regulations and fixtures can ensure the high efficiency of parts processing and the economy of the enterprise. I started with data collection, then part analysis, then process design, then process specification design, and finally fixture design. In the process design, I obtained the best process route based on the experience of the production site to achieve the effect of saving time and increasing labor productivity. The design of the process specification was based on the production program, the production type was determined, and the process specification was compiled. Production, so the process card of parts and the card of machining process of parts were compiled. The fixture design is to design two sets of tools for the bearing box car mold and the bearing box drilling mold. The bearing box car mold is based on the processed large surface and the two right angle surfaces are used as positioning surfaces. The workpiece is fastened with bolts and nuts. The other large surface is up to size 70, φ180H7 holes; the bearing box drilling mold is based on the processed large surface, and is positioned at φ180H7 holes. The workpiece is fastened with bolts and nuts, and 6-φ13 holes are drilled to improve the part. Processing efficiency to ensure the quality of parts processing. In summary, the above-mentioned special fixture design scheme is adopted to ensure the production requirements of parts in batches and improve labor efficiency.

Highlights

  • Reasonable process regulations and fixtures can ensure the high efficiency of parts processing and the economy of the enterprise

  • When the part is machined, the machined large surface is used as the reference, and the two right angle surfaces are used as the positioning surface: the large surface limits 3 degrees of freedom, and the two right angle surfaces limit 3 degrees of freedom

  • The part is positioned with φ180H7 hole as the reference, and the two right-angled faces are used as the positioning surface: the large surface limits 3 degrees of freedom, the φ180H7 hole limits 2 degrees of freedom, and the right-angled surface limits 1 Degree of freedom

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Summary

Part Analysis

The bearing housing is the main part of the end jumper. The parts are made of HT200 gray cast iron for annealing treatment to ensure the mechanical strength and vibration damping of the parts. The structure of the parts is relatively complicated, so the cast blank is used

Benchmark Selection
Process Design Basis
Process Design
Bearing Housing Model
1: Base plate 2: Support plate 3: Auxiliary support 4: Plunger 5: Support 6
Bearing Housing Drilling Mold
1: Base plate 2: Support 3: Drill template 4: Hinge pin 5: Press plate 6
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