Batchwise Leaching of Calcium from Demolition Concrete Fines in an Aqueous Ammonium Nitrate Solution: Part 2 Modeling

Abstract

This article addresses the application of the indirect mineral carbonation process to recycled concrete aggregates (RCA). In such a process, calcium is first leached from the RCA feedstock into an aqueous ammonium nitrate solution and then it is carbonated to precipitate calcium carbonate. The calcium leaching step is modeled in this contribution, whereas it was investigated experimentally in part 1 of this series, where the focus was more on thermodynamic aspects than on kinetics. In this part 2 paper, kinetics aspects are also included by modeling them using two different approaches. In the first approach, the reaction–diffusion model is implemented, accounting for the congruent dissolution of the calcium hydroxide phase and the incongruent dissolution of the calcium silicate hydrate components of concrete fines. In the second approach, a double-shrinking-core model is used, which for the sake of simplicity assumes congruent dissolution of calcium silicate hydrates as well, infinitely fast reaction/dissolution kinetics, and pseudo-steady-state diffusion. The model parameters have been either determined through targeted experiments or estimated by fitting measurements obtained in experiments with two different materials, both in the size range of up to a diameter of 4 mm. Both models exhibit satisfactory accuracy in describing the experimental data; particularly for particles larger than about 0.1 mm in diameter, the two models calculate a nearly identical evolution of the calcium concentration in solution. The simplifications of the double-shrinking-core model lead to a loss of resolution in characterizing the evolution of leaching inside the particles, whereas they enable faster computations. The latter feature makes such a model a convenient tool for studying process performance, namely, productivity, calcium recovery, and solvent efficiency, through parametric analysis; this has been demonstrated as reported in the last part of the article.