Abstract

A large number of studies are aimed at increasing the energy efficiency of grinding processes of various solid materials, while maintaining the values ​​of other important indicators, such as material consumption, productivity, etc. Based on this trend, a new method for physically modeling the process of grinding municipal solid waste (MSW) was proposed for the first time. Existing physical modeling techniques are designed for homogeneous and isotropic materials (for example, soil, crushed stone, snow, coal, etc.). The strength properties of solid waste vary widely due to the significant heterogeneity of their components. Consequently, when crushing solid waste, traditional crusher designs have low efficiency in terms of energy intensity, material intensity and product quality. The purpose of this work is to develop a new technique for physical modeling of the grinding process, based on the main principles of similarity theory and modeling, considering the properties of waste heterogeneity. As a result of the research, a block diagram of the physical modeling methodology for the interaction of the working bodies of impact crushing machines with solid waste was developed. A list of tasks for the modeling process and similarity criteria have been determined based on the development of rheological models of the “working body - municipal solid waste” system and the laws of mechanics that characterize the waste grinding process. Based on the developed similarity criteria, scale equations for the grinding process are substantiated and formulas are derived for determining the expected parameters of the original based on the parameters measured on the model. The developed methodology makes it possible to create a crusher design with improved energy efficiency indicators with the least material and labor costs.

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