Based on the Theory of TRIZ Solving the Problem of 18650 Battery Electrolyte Filling

Abstract

As a type of standardized battery cylindrical 18650 lithium-ion battery is widely used in new energy vehicle industry, It can be produced in large quantities without changing type. Because of its special advantages than others. But due to the pressure of rising capacity, electrolyte filling (which is short for E/L) process has become more and more difficult. While reducing the production efficiency eases the problem of E/L, it also poses performance and security problems. So the issue cannot be solved using the common knowledge of the industry. In this paper, This article does not use lean manufacturing or 6Sigma methods, we use TRIZ theory to analyze the E/L difficulty problem in detail (using causal analysis, technical contradiction analysis, substance – field analysis, physical contradiction analysis and other tools). By creating an atmosphere of vacuum and pressure replace the existing E/L tooling for single cell mechanical structure, through blowing hot air method to increase the temperature of electrolyte, Dissolving the J/R into a electrolyte tank which is full of 0.3Mpa nitrogen. Under the premise of not reducing the production efficiency, at the same time ensuring performance and safety, we try to find out a method to solve the E/L difficulty problem, and would get better application in the construction of new production lines in the new factory.