Ball milling coupled cascade magnetic separation to recover valuable metals from alkali disaggregation copper smelting slags

Abstract

Due to the lack of effective reduction and recycling methods, copper smelting slags (CSS) containing a large number of valuable metals are stockpiled. This work proposed a novel strategy of ball milling coupled cascade magnetic separation to achieve recovery of magnetite and ferrite and enrichment of Cu and Zn in alkali disaggregation CSS. The Fe grade of recovered magnetite reached as high as 72.43%, and 15.51% of Cu and 16.63% of Zn were recovered efficiently as spinel ferrites. Simultaneously, 70.54% of Cu and 58.18% of Zn were enriched in non-magnetic fraction. Compared with primary magnetic fraction, the grade of Fe in the secondary magnetic fraction increased by 19.19%. Additionally, compared with the control, the recovery efficiency and the grade of Fe in the magnetic products after ball milling increased by 52.11% and 49.20%. The main mechanisms were as follows: (1) The significant dissociation of Fe3O4 from non-magnetic impurities and the transformation of Cu and Zn to ferrite were promoted by ball milling. (2) The separation efficiency of weak magnetic ferrite and Fe3O4 was improved by cascade magnetic separation. Therefore, the proposed strategy could provide a green and sustainable solution for CSS processing.