Abstract

The characterisation of bulk behaviour of cohesive powders is very important in processing of particulate solids, e.g. for reliable powder flow out of storage vessels. For filling and dosing of small quantities of powders in capsules and for dispersion in dry powder inhalers, the interest is on the behaviour of loosely-compacted powders in small quantities and under very low applied loads. Furthermore at the early stages of drug development, the quantity of the powder available is often very small and the traditional bulk testing methods are neither possible nor applicable. In this work we evaluate a method to infer powder flowability by ball indentation. This technique provides a measure of flow resistance which can be related to the unconfined yield stress. It can be applied at very low loads and requires only a small sample quantity, typically a few mm3. The operational window in the ball indentation method in terms of minimum sample size, penetration depth and indenter properties (such as size, shape, friction and Young's modulus) has been analysed and reported here.

Highlights

  • Processing of fine and cohesive powders is difficult and marred by inconsistencies in powder flow, which adversely affect manufacturing reliability and productivity

  • The ball indentation method for measuring powder flowability has been rigorously assessed in order to determine a standard operating procedure

  • This analysis included an investigation of die filling method, penetration depth, indenter size, sample quantity, bed height and indenter Young's modulus

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Summary

Introduction

Processing of fine and cohesive powders is difficult and marred by inconsistencies in powder flow, which adversely affect manufacturing reliability and productivity. The flowability issues are often attributed to the cohesive nature of fine powders (typically b 100 μm), due to attractive interparticle forces [16]. Consistent and reliable powder flow is critical in a number of industries such as the pharmaceutical industry. For tableting dry powder blends must flow into the compression dies in order to obtain a consistent weight and homogeneous product quality. For drug delivery via the lungs the functionality of dry powder inhalers (DPIs) is strongly dependant on the flowability of weakly compacted bulk powders. In the nuclear industry, the production of fuel rods relies on precise dosage of powder for compaction.

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