Automation of a Thin-Layer Load-Bearing Structure Design on the Example of High Altitude Long Endurance Unmanned Aerial Vehicle (HALE UAV)

Abstract

In the aerospace industry, thin-layer composites are increasingly used for load-bearing structures. When designing such composite structures, particular attention must be paid to the development of an appropriate geometric form of the structure to increase the structure’s load capacity and reduce the possibility of a loss of stability and harmful aeroelastic phenomena. For this reason, the use of knowledge-based engineering support methods is complicated. Software was developed to propose and quickly evaluate a thin-layer load-bearing structure using generative modeling methods to facilitate development of the initial concept of an aerospace load-bearing structure. Finite Element Method (FEM) analysis verifies and improves such structures. The most important contributions of the paper are a methodology for automating the design of ultralight and highly flexible aircraft structures with the use of generative modelling, proposing and verifying the form of generative models for selected fragments of the structure, especially wings, and integration of the use of generative models for iterative improvement of structures using low- and middle-fidelity methods of numerical verification.