Abstract
Computer vision algorithms are seeing increased use in industrial inspection applications. Here, we present an “Aid to Visual” system that can detect post deformations of less than 0.005 inches in jet engine high pressure turbine disks. We create a gold-standard reference post from the posts of sample turbine disks and then use registration, edge detection, and curve-similarity algorithms to identify unacceptable post deformations. We address the challenges associated with adapting academic algorithms for use in functioning inspection systems. We present novel solutions to deal with practical issues such as accuracy, speed, robustness, and ease of use. We also present a novel, highly-efficient sub-pixel contour matching algorithm and demonstrate the effectiveness of using sub-pixel distance calculation. We demonstrate overall error rates less than 1% on over 2400 images of posts. We have integrated our algorithms into the commercial LabVIEW software running on the Aid To Visual workstation. Our algorithms will enable plant-factory inspectors to identify minute post deformations that were previously difficult to detect.
Talk to us
Join us for a 30 min session where you can share your feedback and ask us any queries you have
Disclaimer: All third-party content on this website/platform is and will remain the property of their respective owners and is provided on "as is" basis without any warranties, express or implied. Use of third-party content does not indicate any affiliation, sponsorship with or endorsement by them. Any references to third-party content is to identify the corresponding services and shall be considered fair use under The CopyrightLaw.