Abstract

Metabolic engineering and genome editing strategies often lead to large strain libraries of a bacterial host. Nevertheless, the generation of competent cells is the basis for transformation and subsequent screening of these strains. While preparation of competent cells is a standard procedure in flask cultivations, parallelization becomes a challenging task when working with larger libraries and liquid handling stations as transformation efficiency depends on a distinct physiological state of the cells. We present a robust method for the preparation of competent cells and their transformation. The strength of the method is that all cells on the plate can be maintained at a high growth rate until all cultures have reached a defined cell density regardless of growth rate and lag phase variabilities. This allows sufficient transformation in automated high throughput facilities and solves important scheduling issues in wet-lab library screenings. We address the problem of different growth rates, lag phases, and initial cell densities inspired by the characteristics of continuous cultures. The method functions on a fully automated liquid handling platform including all steps from the inoculation of the liquid cultures to plating and incubation on agar plates. The key advantage of the developed method is that it enables cell harvest in 96 well plates at a predefined time by keeping fast growing cells in the exponential phase as in turbidostat cultivations. This is done by a periodic monitoring of cell growth and a controlled dilution specific for each well. With the described methodology, we were able to transform different strains in parallel. The transformants produced can be picked and used in further automated screening experiments. This method offers the possibility to transform any combination of strain- and plasmid library in an automated high-throughput system, overcoming an important bottleneck in the high-throughput screening and the overall chain of bioprocess development.

Highlights

  • The vast number of factors that influence the expression of recombinant protein production in bioprocesses makes screening a challenging task in bioprocess development [1]

  • To ensure a constant quality of DNA transformation, we developed a new strategy for optimal preparation of competent E. coli cells based on a CaCl2 treatment

  • Both methods on the liquid handling platform are suitable for the treatment of competent cells and the transformation

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Summary

Introduction

The vast number of factors that influence the expression of recombinant protein production in bioprocesses makes screening a challenging task in bioprocess development [1]. With the increasing number of tools to manipulate DNA, new options are available in the field of metabolic engineering, and genome editing [4,5]. The expression host gets more in focus of the optimization processes [6]. Metabolic engineering to increase the production of small molecules is a common task for various hosts [7,8,9,10]. The availability of a variety of expression plasmids with low (e.g., pSC101 [11]), medium (pBR322 [12]) or high (e.g., pUC18/19 [13]) copy numbers as well as different constitutive and inducible promoter systems (e.g., PT7 [14], Plac, [15], PBAD [16], Pm/Xyls System [17]), controlling target gene expression, enlarge the search region for the optimal bioprocess even further

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