Automated adaptive 3D forming simulation processes

Abstract

In this study, an automated adaptive mesh control scheme, based on local mesh modifications, is developed for the finite element simulations of 3D metal-forming processes. Error indicators are used to control the mesh discretization errors, and an h-adaptive procedure is conducted. The mesh size field used in the h-adaptive procedure is processed to control the discretization and geometric approximation errors of the evolving workpiece mesh. Industrial problems are investigated to demonstrate the capabilities of the developed scheme.