Auto-hybridization of Polyethylene/Maple Composites: The Effect of Fiber Size and Concentration

Abstract

This work investigated the effect of maple fiber size and content on the auto-hybridization of linear low density polyethylene (LLDPE) composites. The samples were compounded by twin-screw extrusion and molded by compression molding. Different fiber loadings (5 to 20% wt.), fiber sizes (0-425 microns) and size ratios (30/70, 50/50, 70/30 of short, medium, and long fibers) were used to prepare the auto-hybrid composites with 3% of coupling agent (maleated polyethylene). Micrographs and impact strength results showed that the fracture in auto-hybrid composites is mostly dependent on the longer fibers. At 10% wt. the optimum ratio was 30/70 of shorter/longer fibers, which improved tensile strength (20%), tensile modulus (20%), and impact strength (13%) compared with composites with a single fiber size. But at 20% wt., tensile modulus increased by 30% and torsion modulus by 40% above the rule of hybrid mixtures (RoHM) at a 70/30 ratio of shorter/longer fibers.