Abstract

Cavitation and crazing in thermosetting polymers can be sophisticatedly designed for valuable applications in optics, electronics, and biotechnology. It is a great challenge for numerical study to describe the formations of cavity and fibrils in polymer composite due to the complicated interfacial interaction. To explore this challenging task, we exploit a two-phase coarse-grained framework which serves as an efficient atomistic level-consistent approach to expose and predict the transition between cavitation and crazing in a polymeric system. The coarse-grained framework is utilized to transmit the information between single phase and interface in polymer composite, and the learning tasks of force field are fulfilled through parameterization of mechanical performances and structural characterizations. We elaborate on the intrinsic characteristics of the cavitation-crazing transition in diamond nanothread- (DNT-) reinforced polymethyl methacrylate composites, in which DNT plays a specific role of nanomodulator to tune the cavity volume ratio. The transition from cavitation to crazing can be induced through a novel dissipative mechanism of opening an interlocked network, in which case the DNT is stretched to the aligned fibrils and links crazing tightly by interfacial adhesion. The designed computational framework can broaden the scope of theoretical tools for providing better insights into the microstructure design of polymer composites.

Highlights

  • The existences of cavitation and crazing are two unfavorable damage modes which contribute to the dynamic fracture of polymeric systems during the tensile deformation

  • The weight fraction ratios of the nanofillers are an essential factor in the computational modeling of hybrid nanocomposites; here, 0.5 wt.% to 5 wt.% diamond nanothread (DNT) are filled into PMMA matrix

  • Owing to the ultrathin and excellent interfacial interaction with polymer chains, the DNT plays the role of nanoattractor for fibril formation during the debonding process, leading to “debonding-induced crazing.”

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Summary

Introduction

The existences of cavitation and crazing are two unfavorable damage modes which contribute to the dynamic fracture of polymeric systems during the tensile deformation. Understanding the mechanisms behind these phenomena is of great significance in material sciences [9,10,11,12,13,14]. It can help applications in drug delivery using collapse cavitation [9], color printing using organized microfibrillation without ink [10], anisotropic conductivity using solvent crazing [11], and separator shutdown in lithium-ion batteries through thermal shrinkage of oriented fibrils [12]. Harnessing of cavity and microfibril formation still remained as a challenging task due to the complicated interaction and competition between cavitation and crazing in the pure polymer systems

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