Atomic structure, thermal stability and isothermal crystallization kinetics of novel Co-based metallic glasses with excellent soft magnetic properties

Abstract

In this work, Co66-xFexHf6.5B27.5 (x = 0, 10, 15, 20) metallic glasses (MGs) have been prepared by melt-spinning, and a comprehensive qualitative study including the atomic structure, thermal behavior, crystallization kinetics, and magnetic properties of the MGs is presented. The addition of Fe notably improves the thermal stability of the prepared glasses by increasing the width of the supercooled liquid region (SLR) from 26 K to 55 K. Analysis of the structure factor and the reduced-pair distribution function (PDF) reveal subtle variations in short-range ordering (SRO) and an increase of the atomic packing density of the glassy phase by 20 at% Fe addition. Notable rises in saturation polarization, Js, (from 0.21 T to 0.67 T), Curie point, Tc, (from 315 K to 530 K) and coercivity, Hc, (from 0.5 A/m to 2.5 A/m) are found after Fe alloying. The isothermal crystallization kinetics determined by the Johnson-Mehl-Avrami-Kolmogorov (JMAK) approach demonstrate that the novel Co46Fe20Hf6.5B27.5 MG exhibits a remarkably higher activation energy and a significantly longer incubation time (about 16 min) before crystallization compared to existing Fe-free (x = 0) as well as most other Fe/Co-based MGs. Slight increases in Js (up to 5%) and Tc (about 4.7%), and a remarkable drop in Hc (up to 80%) are achieved for the Co46Fe20Hf6.5B27.5 MG upon isothermal annealing for a period of 3600 s. The attractive features such as high thermal stability, low coercivity of 0.5 A/m, and higher Js (up 0.7 T) compared to many Co-based glasses, make Co46Fe20Hf6.5B27.5 MG a promising soft magnetic material for future applications in power electronics, electric machines, and fabrication of large-size glassy samples by hot consolidation of MG particles.