Assessment tools for evaluating the efficiency of practices to control food safety performance indicators in cereal-based small-medium scale food manufacturing establishments in Bangladesh

Abstract

Safe production in small-medium enterprises (SMEs)-based food processing industries is a challenge in developing countries due to limited resources and inefficient process control activities. For the development of the situations, we first need to identify the context characteristics and control activities that have an impact on the safety of the finished products. In the present study, a comprehensive target-oriented tool was designed to evaluate the efficiency of control practices with respect to contextual factors to understand the likelihood of common hazards in cereal-based small and medium factories. The identified 18 control activities, based on previous studies, were assigned to three food safety performance indicators, such as allergen contamination, pesticide residue or heavy metal contamination, and fungal contamination. The performance level of activities is a marker of whether the control practices are able to control the food safety performance indicators in cereal-based SME manufacturers. A Venn diagram is used to visually present the efficiency of control activities. Moreover, among the 18 control practices, 7 for mitigating pesticide residues or heavy metal contamination, 9 for allergen control, and 13 control practices for fungal contamination were identified. As comparatively lower control practices (water source, raw material control, testing, etc.) are involved in mitigating pesticide residues or heavy metal contamination, which proves context factors (Good Agricultural Practices, contamination-free soil, etc.) are more important to minimize the risk. We inspected the implementation of the developed tool in 44 cereal-based small-medium manufacturers in Bangladesh and calculated 59.06% efficiency in controlling fungal contamination. Most of the cereal-based SMEs in Bangladesh operate from a poor to a basic level, which is an indication of the high likelihood of occurring hazards.