Abstract

This article deals with the evaluation of selected aspects of abrasive water jet technology (AWJ) in the cutting of abrasion-resistant steel (HARDOX 500) with a thickness of 40 mm. The high abrasion resistance as a typical significant property of this steel ranks it among the special materials that are increasingly used. As the AWJ is a multiparametric technology, selected levels of feed rate, abrasive mass flow and pump working pressure were used in the experiments from the spectrum of technological parameters. For the purposes of evaluation, the examined cut surfaces were documented by a modified photographic method of displaying the cut surface by means of side lighting on the untreated cutting surface. The experimental part evaluates the dependences of selected cutting surface quality parameters (surface roughness and abrasive water jet deflection) on selected important technological parameters of the production system with AWJ technology (abrasive mass flow, technological head feed rate and pump working pressure). Based on the evaluation of the experiments, regression models were created to interpolate and extrapolate data to compare or supplement existing solutions in the field of research and as a basis for optimizing operating costs and increasing the efficiency of production systems with abrasive water jet technology.

Highlights

  • Abrasive water jet technology (AWJ) is a progressive tool used to machine a wide range of materials

  • The results presented in this paper can be used for the regression models helping predict the surface quality relationship with the cutting factors, such as water pressure, feed rate and abrasive mass flow rate

  • The article is aimed at the study of the influence of three selected technological parameters (abrasive mass flow, pump pressure and cutting/technological head feed rate on selected quality parameters of cut surfaces) after cutting 40 mm thick Hardox 500 steel sheet samples using the AWJ technological system

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Summary

Introduction

Abrasive water jet technology (AWJ) is a progressive tool used to machine a wide range of materials. Numerous investigations aimed at the machining process appeared, e.g., by Kovacevic and Yong [4,5]. The current state of research of abrasive water jet technology revealed that one of the most important problems is the quantification and modeling of the influence of technological parameters on surface quality parameters, at hard-to-machine materials sheets by Savkovic [6]. Abrasive water-jet cutting is a multiparametric process where the quality of the output characteristics relies on the inputs. This has been proven by various experiments and theoretical analyses

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