Assessment of the Arc Resistance of 3D-Printed Insulation Materials for Outdoor High-Voltage Applications

Abstract

High-voltage electrical equipment insulation often uses composite materials like epoxy resin, cross-linked polyethylene, polyurethane, and silicone rubber as encapsulation. 3D printing technology offers a more efficient and cost-effective solution, producing intricate elements without cutting and casting. Research shows that 3D printed materials have comparable properties to polymer-based insulation, but further testing is needed to evaluate their resistance to harsh environmental conditions. This research investigates the arc resistance properties of 3D printed insulation materials for outdoor high-voltage applications, assessing their suitability for outdoor applications. The wet and dry arc resistance tests were performed in accordance with ASTM D495-99 and IEC-60587. The present work investigated three varieties of samples: polylactic acid, epoxy resin, and silicone rubber. The results of the tests reveal that polylactic acid test samples have average wet and dry arc resistance times of 2.5 hours and 1.4 seconds, which is less than silicone rubber and epoxy resin. Additional research is required to comprehend the behavior of arc formation in polylactic acid insulation materials for high-voltage 3D printing applications.