Assessment of safety control measures for centralized Chlorine gas system

Abstract

As a glove manufacturing plant, the chemical is one of the most highly used materials. Some chemicals impact human health, environmental aspects, and physical hazards such as highly flammable gas. Chlorine gas is one of them. Besides the accidental release of chlorine gas incidents, ill-health issues are another aspect that should be taken care of. This study aims to determine the current chlorine concentration at a centralized chlorine gas manifold system in a rubber glove manufacturing plant and evaluate the existing safety control measures. A concept of safety by design, inherently safety, and the fail-safe system was considered during the study. The results show that the chlorine concentration level during drum replacement by the crew is at an average of 1.154 ppm and the standard deviation at 0.3478. The highest concentration was at 1.8 ppm. The wet scrubber assessment was done using the Industrial Ventilation and visual assessments and measurements within the system, including capture velocity, face velocity, and duct velocity or transport velocity. Other assessed parameters are total pressure, static pressure, and velocity pressure. The assessment found that the duct performance for all parameters complies with a minimum requirement of the American Conference of Governmental Industrial Hygienists (ACGIH) guidelines.