Abstract

In structural component applications the use of composite materials is increasing thanks to their optimal mechanical characteristics. However, the complexity of the damage evolution in composite materials significantly limits their widespread diffusion. Non-destructive tests are thus becoming ever more important. The detecting Damage Index ( D I d ) technique has been recently brought in the realm of the non-destructive characterization tests for components made of composite material. In contrast to other techniques, this methodology allows to quantitatively assess local residual properties. In this paper, the D I d technique is adopted in combination with the finite element method. The mechanical response of two composite plates (an 8-layer twill fabric carbon/epoxy) subjected to four-point bending test is firstly used to tune a finite element model of the laminate. Then, an undamaged laminate of the same composite material is progressively damaged through repeated four-point bending tests. Local residual elastic properties are mapped on the plate through the D I d technique. A continuous polynomial curve has been considered to account for the variation of the elastic modulus in the finite element model. The resulting force-displacement curve of the numerical analysis is compared to experimental data of damaged plate, resulting in very good agreement. The combination of the experimental activity and the numerical finite element analysis points out the accuracy of the D I d methodology in assessing local residual elastic properties of composite materials.

Highlights

  • Composite materials are increasingly adopted in structural–mechanical applications thanks to their optimal characteristics in terms of light weight, mechanical strength and stiffness, corrosion resistance, energy absorption capacity, and noise attenuation

  • In correspondence of the external noses, whereas the bending moment is null in the four-point bending test and no damage should be present, the elastic modulus is equal to 32.8 GPa, which is significantly different from the original value of 54 GPa. This can be justified by taking into account that the circular unclamped region considered for the Damage Index (DId) test has a diameter of 76 mm

  • A four-point bending test was performed on an 8 layers twill fabric composite laminate until complete failure occurred

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Summary

Introduction

Composite materials are increasingly adopted in structural–mechanical applications thanks to their optimal characteristics in terms of light weight, mechanical strength and stiffness, corrosion resistance, energy absorption capacity, and noise attenuation. The complexity of the damage evolution plays a key role in their limitation, especially for structural component applications. Several interacting failure modes are typical of composite materials and a progressive and rapid decrement of the mechanical properties can be observed [1]. In this regard, methodologies for assessing damage level and predicting the residual structural strength of composite materials are becoming increasingly important. Many techniques have been developed for non-destructively assessing the structural health state of composite components [2]

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