Assessment of Remaining Life for Class 1 Piping Components Experiencing Wall Thinning

Abstract

Assessment of remaining life of power plant components is important in light of plant life management and life extension studies. This information helps in planning and minimizing plant outages for repairs and refurbishments. Such studies are specifically important for nuclear power plants. Nuclear Safety Solutions Limited (NSS) is involved in conducting such studies for plant operators and utilities. Thickness measurements of certain piping components carrying fluids at high temperature and high pressure have indicated higher than anticipated wall thinning rates. Flow accelerated corrosion (FAC) has been identified as the primary mechanism for this degradation. The effect of FAC was generally not accounted for in the original design of the plants. Carbon steel piping components such as elbows, tees and reducers are prone to FAC. In such cases, it is important to establish the remaining life of the components and assess their adequacy for continued service. Section XI of the ASME Boiler and Pressure Vessel Code is applicable for evaluation of nuclear power plant components in service. This Section of the Code does not specifically deal with wall thinning of the piping components. Code Case N-597 provides guidelines for evaluation for continued service for Class 2 and Class 3 piping components. For Class 1 piping components, this Code Case suggests that the plant owner should develop the methodology and criteria for evaluation. This paper presents methodology and procedure for establishing the remaining life and assessment of Class 1 piping components experiencing wall thinning effects. In this paper, the rules of NB-3600 and NB-3220 and Code Case N-597 have been utilized for assessment of the components for continued service. Details of various considerations, criteria and methodology for assessment of the remaining life and adequacy for continued service are provided.