Abstract

There is little information on the prediction accuracy of the international design standards for aluminium alloy circular hollow section (CHS) beam-columns. To bridge this gap, this paper presents a comprehensive numerical investigation on the performance of aluminium alloy CHS beam-columns with stocky cross-sections. A non-linear finite element (FE) model was developed and validated against experimental results. The validated FE model was employed to conduct an extensive parametric study of aluminium CHS members subjected to combined axial compression and bending over a range of lengths, cross-sections and applied eccentricities. The effect of these parameters was investigated for two material grades, 6061-T6 and 6082-T6, resulting in a total of 168 FE models. The numerically obtained capacities were used to assess the accuracy of the strength predictions of Eurocode 9 (EC9), the Aluminium Design Manual (AA) and the Direct Strength Method (DSM). On the basis of the results, EC9, with the exponent of the interaction formula, ψc, calculated as a function of the buckling reduction factor χ, was found to provide the most accurate strength predictions with a mean value equal to 1.01 for both examined material grades. The most conservative predictions were given by the DSM, whilst the most scattered predictions by the AA, with a Coefficient of Variation (COV) equal to 0.17. Finally, based on the DSM buckling strength and the plastic cross-sectional moment resistance, a new interaction curve is proposed for CHS beam-columns with stocky cross-sections.

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