Abstract

For the assessment of clay deposits for brick manufacturing, seven clay samples from different locations were collected by channel sampling method from Injana, Mukdadiyah, Bai Hassan formations and Quaternary deposits in Bestana village, the study area is located east of Erbil city (NE Iraq). For ceramic manufacturing, the quality of clay should be measured according to some physical properties. The mineralogical and geochemical study revealed by using X-ray diffraction and chemical characteristics, which represented that all clay samples containing; kaolinite, smectite, illite, and chlorite with some mixed clay and non-clay mineral quartz, calcite, dolomite, and feldspar. The physical properties of clay samples including grain size analysis and Atterberg limits showed that the raw materials contain clay in high proportion, silt in medium proportion, and sand in minor proportion. Plasticity index of the studied samples showed that they are moderately plastic to plastic range. The geochemical analysis of the studied samples showed that the clay raw materials are composed mainly of silica and alumina, which act as refractory material in the ceramic industry. In addition to that, there are different proportions of calcium, iron oxides, magnesium, potassium, and sodium, which are flux oxides.

Highlights

  • Clays are the main raw materials invested in the manufacturing of various ceramic products such as bricks, tiles, abrasives, pottery, porcelain, refractory (Awadh and Al-Owaidi, 2020)

  • Clay used in ceramic industries since they can be molded into any form because of their plasticity, and they give hardness and strength to the ceramic body after firing, the reaction of clay with other minerals during firing including silica, other flux material like feldspar, that they are responsible in the final product properties (Kingery, 1967)

  • Awad and Awadh (2020) studied reserve estimation of Late Miocene Injana claystone beds for portland cement and brick industry in Iraq determined as a proven reserve by using triangle and GIS method

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Summary

Introduction

Clays are the main raw materials invested in the manufacturing of various ceramic products such as bricks, tiles, abrasives, pottery, porcelain, refractory (Awadh and Al-Owaidi, 2020). Clay used in ceramic industries since they can be molded into any form because of their plasticity, and they give hardness and strength to the ceramic body after firing, the reaction of clay with other minerals during firing including silica, other flux material like feldspar, that they are responsible in the final product properties (Kingery, 1967). The researcher concluded that most of the clays from the selected areas were suitable for manufacturing various types of tiles and building bricks. Awad and Awadh (2020) studied reserve estimation of Late Miocene Injana claystone beds for portland cement and brick industry in Iraq determined as a proven reserve by using triangle and GIS method. Awad and Awadh (2021) and Awadh and Awad (2021) manufactured perforated and ordinary bricks using injana claystone in Karbala-Najaf

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