Abstract

A new accelerated concrete prism expansion test at 38 °C (accelerated CPT) is proposed for assessing the alkali-reactivity of concrete aggregates. In this test, concrete prisms with a standardized mix composition and different alkali contents are immersed in alkaline solutions with compositions simulating the pore liquid of hardened concretes. The concrete prism expansion test at 38 °C and RH > 95% (traditional CPT) was taken as a reference test, in order to define the appropriate expansion limit criterion for the proposed accelerated CPT. Three natural aggregates of known field performance and different alkali–silica reactivity were tested. The compositions of alkaline solutions were designed by assuming total dissolution of cement alkalis and taking a ratio between the mass fractions of effective water consumed by cement hydration and of alkalis uptaken by cement hydrates equal to unity. This simplified approach was found in an acceptable agreement with literature empirical equations correlating pore solution alkalinity of hardened Portland cement mixes with total alkali content of cement. Elaboration of expansion data through both pass-fail and threshold alkali level (TAL)-evaluation approaches indicated that, for the accelerated CPT, an expansion limit criterion of 0.04% after 120 days of testing in alkaline solutions is appropriate to evaluate the aggregate alkali reactivity congruently with the traditional CPT. Use of the proposed test method in place of the traditional CPT would reduce the test duration from 365 to 120 days.

Highlights

  • Alkali–silica reaction (ASR) is one of the most frequent causes of concrete deterioration [1,2].ASR is a slowly expansive reaction between certain forms of alkali-reactive silica and/or certain silicate minerals present in concrete aggregates and the hydroxyl ions in concrete pore solution, mainly associated with sodium and potassium ions

  • The diffusion of alkalis in the form of NaOH and KOH from the externalhydration solution products into the pore liquid of the concrete prisms is so able to the balance the alkali uptake by cement and the alkali consumption by ASR, that alkali–silica reaction will cement hydration products and the alkali consumption by ASR, so that the alkali–silica reaction will be sustained

  • In order to verify the consistency of this simplified approach, the OH− ion concentrations of the external alkaline solutions used in the immersion tests (Table 3) were compared with those calculated for concrete pore solution by using the empirical equation proposed by Helmuth [29]:

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Summary

Introduction

ASR is a slowly expansive reaction between certain forms of alkali-reactive silica (opaline silica, flint, cryptocrystalline quartz) and/or certain silicate minerals present in concrete aggregates and the hydroxyl ions in concrete pore solution, mainly associated with sodium and potassium ions. This reaction leads to the formation of an alkali–silicate gel, which absorbs water and swells, causing internal expansive pressure [3,4,5]. Many test methods are available in the literature for assessing the alkali-reactivity of concrete aggregates [2,6].

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