Abstract

Predicting the vibration of the circular sawing machine is very important in examining the performance of the sawing process, as it shows the amount of energy consumption of the circular sawing machine. Also, this factor is directly related to maintenance cost, such that with a small increase in the level of vibration, the maintenance cost increases to a large extent. This paper presents new prediction models to assess the vibration of circular sawing machine. An evaluation model based on the imperialist competitive algorithm as one of the most efficient artificial intelligence techniques was used for estimation of sawability of the dimension stone in carbonate rocks. For this purpose, four main physical and mechanical properties of rock including Schimazek’s F-abrasivity, uniaxial compressive strength, mean Mohs hardness, and Young’s modulus as well as two operational parameters of circular sawing machine including depth of cut and feed rate, were investigated and measured. In the predicted model, the system vibration in stone sawing was considered as a dependent variable. The results showed that the system vibration can be investigated using the newly developed machine learning models. It is very suitable to assess the system vibration based on the mechanical properties of rock and operational properties.

Highlights

  • In dimension stone industry, a range of igneous, metamorphic, and sedimentary rocks are used

  • System vibration in rock sawing process depends on two groups, including controlled parameters related to operational parameters and tool characteristics and non-controlled parameters related to rock characteristics

  • Two predicted models based on the imperialist competitive algorithm (ICA) were developed for predicting the system vibration in the dimension stone sawing process in 7 famous quarries in Iran

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Summary

Introduction

A range of igneous, metamorphic, and sedimentary rocks are used. These types of dimension stones are commonly known as granite, limestone, marble, travertine, sandstone, and quartzite. The market value of these materials is far higher than that of most minerals currently extracted and varies considerably. One of the most important parts in stone processing is sawing process of extraction blocks. Sawing machines in the building stone processing industry can be divided into circular diamond saw, gang saw and diamond wire saw. Among these devices, circular diamond saw is the most used

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