Abstract

The present study aims to investigate the influence of multi-walled carbon nanotubes (MWCNTs) on the damage tolerance after impact (CAI) of the development of Out of Autoclave (OoA) carbon fibre reinforced polymer (CFRP) laminates. The introduction of MWCNTs into the structure of CFRPs has been succeeded by adding carbon nanotube-enriched sizing agent for the pre-treatment of the fibre preform and using an in-house developed methodology that can be easily scaled up. The modified CFRPs laminates with 1.5 wt.% MWCNTs were subjected to low velocity impact at three impact energy levels (8, 15 and 30 J) and directly compared with the unmodified laminates. In terms of the CFRPs impact performance, compressive strength of nanomodified composites was improved for all energy levels compared to the reference material. The test results obtained from C-scan analysis of nano-modified specimens showed that the delamination area after the impact is mainly reduced, without the degradation of compressive strength and stiffness, indicating a potential improvement of damage tolerance compared to the reference material. SEM analysis of fracture surfaces revealed the additional energy dissipation mechanisms; pulled-out carbon nanotubes which is the main reason for the improved damage tolerance of the multifunctional composites.

Highlights

  • Carbon fibre reinforced polymer (CFRPs) composites are increasingly used as advanced materials in many structural applications that is, aerospace, automotive, marine and so forth, due to their superior in-plane mechanical properties, high specific strength and stiffness and corrosion resistance compared to conventional metals

  • In the case of the higher impact energy, the extent of delamination detected by C-scan runs of the Carbon nanotubes (CNTs)-enriched composites is larger than one would expect from the visible surface damage but results showed large standard deviations. These observations are in agreement with the results reported by Siegfried et al [14], where similar damage condition was observed for neat and CNT-modified carbon fibre reinforced polymer (CFRP) composites at the same energy level

  • multi-walled carbon nanotubes (MWCNTs) fillers were utilized for the development of nano‐modified hierarchical carbon fibre/epoxy laminates with 1.5 wt.% MWCNTs concentration manufactured by in‐house developed methodology

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Summary

Introduction

Carbon fibre reinforced polymer (CFRPs) composites are increasingly used as advanced materials in many structural applications that is, aerospace, automotive, marine and so forth, due to their superior in-plane mechanical properties, high specific strength and stiffness and corrosion resistance compared to conventional metals. Because of the poor through-the-thickness properties of composites, they are highly susceptible to impact damage due to brittle matrix behaviour and poor impact damage tolerance. In the aviation industry the structural damages of fibre reinforced polymers (FRPs) are inevitable. This type of damage can occur during aircraft maintenance (e.g., tool drop) or during service life (i.e., bird strike, runway debris, hail impact etc.). The damage tolerance as the main design criterion has been established for years in aviation due to the lack of knowledge about the material’s impact behaviour and the existing difficulty of determining the external visibility of impact damages of structures. In high velocity impacts the damage can be recognized by the naked eye whereas low velocity impacts can produce matrix cracks within the plies which lead to the presence of Materials 2019, 12, 1080; doi:10.3390/ma12071080 www.mdpi.com/journal/materials

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